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Horizontal Battery Crush Nail Penetration Test Machine

Application: Battery Module / Battery Pack / Battery System crush test, penetration test.

Drive Mode: Electro-hydraulic Servo

Crush Tool: Semi-cylinder, hemisphere (According to test standard)

Battery Crush Nail Penetration Tester Technical Parameters

Product Name Horizontal Battery Crush Nail Penetration Test Machine
Model BE-6047AP-20T BE-6047AP-50T BE-6047AP-100T
Pressure (T) 20 50 100
Structure Horizontal Horizontal Horizontal
Crush Mode Horizontal Horizontal Horizontal
Drive Mode Electro-hydraulic servo
Chamber Independent horizontal structure and control system
Test Space W2500 X D2000 X H1000mm (can be customized)
Overall Dimension W8500 X D2500 X H2400mm
Energy Saving Design Adopt dual hydraulic cylinder driving,  main-subsidiary hydraulic cylinder design. Maximized saving space and reduce the total power configuration of the equipment.
Power Supply AC380V 50HZ
Crush Speed 1~400mm/min (Adjustable)
Nail Penetration Speed 1~40mm/s (Adjustable)
Test Condition The variable of force, displacement, speed, time, auxiliary voltage, auxiliary temperature (.etc) can be used as control variable in nail penetration and crush tests.
Control Mode MCU+PC combined control mode, remote control operation to ensure the safety of testing.
Running Mode Available for Programming Mode and Constant Mode
Crush Accuracy ≦0.5%(FSR)
Nail Penetration Accuracy ≦1%(FSR)
Crush Deformation 0~100% multistage setting, multi-layer crush deformation loading available.
Crush Fixture Arc crush plate ( Radius 75mm), available for different fixtures according to different test standards.
Data Acquisition Module Independent remote collection and isolation, Multiplex voltage, temperature, current acquisition channel, ensure the data correctly .
Safety Alarm Device Electrical leakage, over voltage, overload and over temperature, over current protection, abnormal sound and light alarm, smoke alarm lamp, etc

 

Horizontal Battery Crush Nail Penetration Test Machine Main Feature

  • Dual Hydraulic Cylinder drive, Energy Saving up to 30%. (Patented Technology)
  • High Precision Process, Electro-hydraulic Servo Drive.
  • Humanized design operation, the easier specimen install process, operator process without bending down, avoid injury.
  • Dual Explosion-proof Safety Protection device.
  • Space Saving, crush and penetration 2 in 1.

 

Standard

  • UL 2580
  • ECE R100

 

Relevant standards requirement

  1. Test object: Battery storage pack or system.
  2. Crush according to the following conditions
  • Crush plate: half cylinder with radius 75 mm, length of the plate should be larger than the crushed battery size but shorter than 1 m;
  • Crush Direction: X and Y direction (car driving direction called X-axis, another horizontal direction perpendicular to the car driving direction called Y-axis). To ensure the safety of test operations, tests can be performed on two test objects separately.
  • Crush level: Stop the crush when the crushing force reached 100 KN or the crush deformed by 30% of the total size of the crush direction of the battery pack, remain for 10 mins.
  1. After testing, observe for 1 h under the testing temperature.

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